Manufacturing Standards

Process - Our Bionic Silicone Manufacturing Workflow

At Stardream, every bionic silicone product, including robot skin and custom simulation masks, follows a strict standardized production workflow. From concept validation, 3D modeling, mold making, silicone casting to post-finishing and quality inspection, we control every detail to deliver high-fidelity, stable and durable silicone bionic products for research, robotics, film and custom art projects.

6 Steps

Workflow

100%

Optical Inspection

Step 1:

Project Consultation & Requirement Confirmation

We discuss your goals, dimensions, texture, colour, material grade and usage scenarios. For robot skin, we collect mechanical fitting requirements, stretch rate and assembly limits. For custom masks, we confirm reference images, facial proportions, wearing needs and delivery schedule. We evaluate feasibility and provide quotation and project timeline.

Step 2

Solution & Timeline Planning

Based on your requirements, we create a tailored technical solution together with a detailed production schedule. Quotation and milestone plan will be sent for your confirmation before moving forward.

Step 3:

Custom Mold Making

After plan approval, we proceed with custom mold development. Combined with 3D sculpting and precision mold fabrication, we preserve delicate skin textures for subsequent silicone casting.

Step 4:

Hand Painting & Surface Finishing

We discuss your goals, dimensions, texture, colour, material grade and usage scenarios. For robot skin, we collect mechanical fitting requirements, stretch rate and assembly limits. For custom masks, we confirm reference images, facial proportions, wearing needs and delivery schedule. We evaluate feasibility and provide quotation and project timeline.

Step 5

Quality Inspection

Every finished product passes strict quality checks, including surface inspection, stretch test, dimension and colour verification. For robot skin, we also test fitting performance to meet assembly requirements.

Step 6:

Packing & Shipment

Qualified items are carefully packed with protective materials to prevent deformation. We offer export-ready packaging and supporting documents for overseas delivery.

Our Commitment

  • Key-stage confirmation before next production phase

  • Sample service available for evaluation

  • Real-time progress updates during production

Contact us to start your custom bionic silicone project.